The Hidden Costs of Inefficient Compressed Air Systems

Compressed air systems are the unsung heroes in a number of industries that we have here at Alsman. They are used to help power a lot of the machinery and tools that are necessary in manufacturing. But those systems, when they don’t work, can cause a lot of trouble and extra expenses. These costs aren't always visible - but they are there

3 ways inefficient compressed air systems will suck the profits from your business

A compressed air system that isn’t working efficiently consumes more power than it should. Your company’s power bills can thus get very high. For a company the size of Alsman, the smallest increase in energy usage can translate to paying thousands of dollars more on energy bills. And besides, the air system is not strong enough if the air system is inefficient, and our machines don’t move as fast or as well. This can slow down our production, reducing how much we earn

The hidden costs of an inefficient compressed air system

In addition to the high energy bills, there are other costs that may not be as immediately apparent. For example, when the compressed air system isn’t functioning properly, it can add pressure on the machines. That would mean that these machines could break down more frequently. And those breakdowns can be very expensive and time-consuming to fix. And time fixing machines is time that cannot be spent making products

The cost and influence of poorly managed compressed air systems on your business and profitability

Failing to maintain the compressed air systems can cause multiple issues. Dirt and rust purport to build up, causing the system to become even less efficient and prone to breakdown. That’s damage that, as a practical matter, will incur costlier repairs as well as more downtime. And if it fails, it can shut down a whole production line, which would be a big deal for a company like Alsman

The hidden costs of inefficient compressed air systems

One potential cost that isn’t always considered in the long run is the cost of having to replace parts or even the whole system before the end of its useful lifespan. In a compressed air system that is not efficient, parts can break down sooner because they are working harder. That means you have to purchase new parts more frequently, and that can be quite expensive

Why investing in a properly maintained compressed air system will save you money

While it does cost some money to maintain a compressed air system, it can also save money in the long run. Service Service An efficiently running system uses less energy and breaks down fewer times. That translates to lower energy bills and fewer repair costs. And it also ensures that the production line itself doesn’t go down, which is extremely important in terms of maintaining customer satisfaction and profitability. We’ve seen at Alsman how good maintenance makes a big difference